how to crimp msd spark plug wires

For bracket cars and sportsman racing, maybe replace the entire wire set once throughout the year. Once you’ve determined which terminals you are working with, position the wire in the corre - sponding strip guide. Then place the wire terminal directly over the conductor. Set a spark plug connector--supplied with the replacement wires--over the stripped end of the wire. The pro-crimp features a hardened steel frame with comfortable molded hand grips. Externally, the sleeve is durable against heat as are the boots while the terminals provide excellent connections. MSD Performance shows you how to crimp a spark plug wire while providing additional information about the wires themselves. 8.5 mm Spark Plug Wire Terminals Crimping Dies by MSD®. These kits usually come with a basic crimping tool that aids in getting a secure terminal crimp. The Tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. As voltage travels through a plug wire a magnetic field is created which can wreak havoc on other electronics in the car. As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. Then simply slide the boot over the terminal end and repeat each step. Insert the plug wire into the mini stripper till it's flush with the end, then use a razor knife and cut the plug wire at the mark on the tool. $28.59 $ 28. Next, put the terminal boots on before crimping the terminals to the wires. Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. Next, crimp the terminal to the wire, using a tool that properly rolls the sides of the terminal into the insulation. 2. IWISS Ratchet Spark Plug Wire Crimper for Spark Plug Ignition Wire and Terminals Dia. This will help prevent the wire from springing out. Browse more videos. Copyright © 2020 Max Performance Automotive All rights reserved. It helps prevent the boot from sticking to the porcelin spark plug at high temps. There is a lot more than a single wire … Use a Q-tip to coat this on the inside of the boot. Playing next. Resistance could go up, cracks, or breaks in the conductor could occur, and the terminals will wear from being pulled off and on during pit thrashes. Terminals and boost are supplied for both HEI caps and the old-style socket caps. Fabrication. Lubricate wire with silicone and slide the proper nipples and boots over the wire. BTW - Start with your longest wires (1 & 2), work your way back. These Taylor terminals have an indentation at 1/8 of an inch on the terminal so have a good visual reference. One of the most important parts of your racing operation is the engine. Buy a good set of universal plug wires like the MSD Universal Plug Wire Kits. Your email address will not be published. By having separate crimps, the conductor doesn’t need to be bent 180° and get squeezed between the terminal and sleeve. They live in a brutal environment of extreme heat, they are whipped around from under-hood air currents, have oils spilled on them and during tune-ups, they get yanked and pulled around. Starting at the post marked #1 on the distributor cap and moving counter-clockwise, the order is 1-3-7-2-6-5-4-8. Follow along as MSD Spark Plug wires are installed onto a Ford Mustang. Be sure to wipe off excess silicone. When there are no problems, the wires are forgotten and may go without being inspected or replaced over time. Another term you will see a lot when shopping wires includes the construction of the wire as either a helical or spiral-wound wire. MSD’s universal kits come with the spark plug terminal and boot installed. The MSD 8.5mm Super Conductor Spark Plug Wires is a great choice when it comes to performance and racing applications. 2. Page 1 of 1 Start over Page 1 of 1 . Spark plug wires are the arteries of your hot rod; Providing a path for electrons to flow to the spark plug and creating a spark across the plug gap to initiate the combustion process and power stroke. ... You need to mock up all your spark plug wires in their respective locations. 3. Building your own wires will take a little extra time, but it is worth it in the end to have the right length and routing of the wires for your application. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. 11” Modular Billet Housing. However, this procedure will be similar with a variety of different cable ends. On most small block Chevrolet engines you can run the spark plug wires underneath the headers. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. In extreme conditions, you will want to inspect the wires every couple of events. MSD's line of Ignition Control Boxes offer extreme improvements to drivability and high rpm applications. The tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. 59 global ratings. The tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. Open the tool to remove the crimped connection. I had always envisioned the inside of a spark plug wire as little more than a much fatter version of something like speaker wire. Extreme DIY 12,385 views MSD/Taylor & others sell crimp tools available from Summit or Jegs, those companies also sell generic tools for crimping spark plug terminals. Learn about the wiring of GM HEI Ignition Distributors with our diagrams and guide. 2. Ensure you are getting the best performance out of your ignition system. The MSD’s 8.5mm spark plug terminals feature “Dual Crimp” terminals. How-To. Designed utilizing the latest technology, this product by MSD features premium quality and will perform better than advertised. 59. Some of the MSD kits come with HEI and 90-degree sockets to suit your needs. Depending on your application and what ignition system you are using, the plug wires should be considered a routine maintenance item. Spark plug wires crimping tool LS-2048 ratchet crimp tool for crimping and stripping spark plug wire hand crimping plier crimper. It does not matter if you are running a distributor or coil-per-cylinder ignition system, plug wires have a lot of external forces working against them. Wiring a car may seem like a daunting process, but Jess explains the steps to successfully wire the ignition switch, headlight switch, and the dash gauges. Driver’s Compartment. If you make numbers of plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. Get it as soon as Wed, Jan 13. If you frequently make plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. Crimping the Spark Plug Wire Terminal Ends Prepare the terminal Ends. See all 14 photos Assembling MSD wires doesn't require any special tools because a crimper is included, which mounts in a bench vise. The slick ratchet action provides secure, factory quality crimps every time. Also learn some tips to prolong the life of your engine. Customer Questions & Answers See questions and answers. 4.5 out of 5 stars 42. Want to upgrade the HEI your old motor came with? Dual Crimp Terminals. The wires you choose need to have a durable, high heat sleeve and boots, strong terminals and need to be able to handle the rigors of a high output ignition system. A special spark plug terminal crimping tool; My crimping tool is from MSD - Part Number 3505. For use with PN 35051. 1. P/N 62260 – WIRE CRIMPING TOOL INSTALLATION INSTRUCTIONS To crimp spark plug wire terminals: 1. Previous page. We installed plug boots and terminal ends that are used for socket style distributor caps. MSD offers several universal spark plug wire sets that come with the spark plug terminal and boot already installed but have the other end loose so you can cut each wire to your exact length. After stripping the wire you are ready to put the terminals on. Step by Step Instructions for making a spark plug wire using MSD 8.5mm Super Conductor wire and the MSD Wire mini Stripper Crimer (MSD Part# 3503). Door Window Frames. The MSD guide for this tools call for 1/8″ of insulation to protrude from the crimp section. Close the jaws of the vise to crimp the connector to the wire. Required fields are marked *. As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. My crimping tool is from MSD - Part Number 3505. Strip the outer silicone layer, leaving about ¾-inch to 1-inch of conductor wire visible. Red 7mm Solid Core Spark Plug Wire, 33 Ft. Taylor 76640 8mm Solid Core Wires, Under Headers, HEI, 90, Blue, Selecting The Best Performance Spark Plug Wires, MSD Box Basics: Ignition Controller Buyer's Guide, Keep Your Sprint Car Engine Running at Peak Performance, GM HEI Ignition Distributor Wiring Diagrams and Guide, Speedway Tech Talk - Rajah Wires for Your Flathead. Other wires may require a set of crimping pliers. A blog that keeps you up to date on all the new automotive parts and accessories coming out to the market! Customer reviews. Speedway Tech Zach discusses the Pertronix Ignitor III conversion in his '55 Chevy. Pat talks about our red solid core spark plug wire and rajah ends. This is especially true of the coil wire as it works up to eight times more than the other wires. Unboxing Crimping Hand Tool W Die Kit Electrician Crimper Wire Cable … 2. The 8.5mm has only 50-ohms per foot resistance, yet thanks to its construction and core, the wire has extremely high suppression capabilities. Slide the boot 6-inches down the wire. Transmission … Here is some advice! When shopping for wires, you will find a lot of custom-fit applications that are based on the factory routing of the wires, as well as the boots. How often you change your wires depends on how often the car is raced. 4.7 out of 5. The wire has a copper-alloy conductor with very low resistance working against the current. Looking for an easy performance upgrade to your ignition system? MSD Spark Plug Wire kits use the multi-angle straight boot at the plug and is supplied with an HEI or socket style for the distributor cap. Work with one wire at a time. They also supply a Mini-Stripper-Crimper tool that guides you through the stripping of the sleeve and provide consistent crimping of the terminal to the wire. There is a chance you can deform the wire spiral or the fiber core. Be the first to get new products, special deals & promotions! Doing this step first will save you the hassle of trying to install the boot after the terminal has been installed. 12:29. The slick ratchet action provides secure, factory quality crimps every time. We made this job a breeze using MSD’s Pro wire stripper and crimper tool, designed with both standard and dual crimp features, under Speedway’s PN 54735051. The slick ratchet action provides secure, factory quality crimps every time. 58. If this path is ever interrupted, a misfire will occur, robbing your engine of power and creating drive-ability issues that will drive you crazy. $26.58 $ 26. This is available from lots of places on the internet; just type the PN into www.froogle.com and pick your merchant. MSD recently improved its spark-plug wire ends to include a different type of crimp process that is far better than the old way but requires a special crimping tool. Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. 4. Cut wire to length (add 1” for stripping). This article gives a detailed overview on how to maintain your engine to get the most out of it for as long as possible. MSD has just posted up a new video that will show you all you need to know to cut and crimp the wires for your car with either type of end connector. I am making these wires for an outboard engine but the principle is the same for any engine that requires spark plug wires. Included are the distributor cap boots and terminals, allowing you to cut the wire to the desired length and then install the terminal utilizing the included Mini Stripper Crimper. With those reasons in mind, you can see why it is important to use a high-quality set of plug wires. Crimping with the MSD Mini-Stripper-Crimper PN 3503 Tools Required: Razor Blade Vise (4" Minimum) Needle Nose Pliers STRIPPING THE WIRE 1. How to Crimp Your Own DIY Spark Plug Wires with MSD 8.5mm Wire Stripper - Crimper - Duration: 10:02. Learn about some of the differences between factory plug wires and the improvements you'll receive with a quality set of aftermarket performance wires. Assembling MSD Spark Plug Wires 1. What other items do customers buy after viewing this item? Always choose a spiral wound wire and never choose an old-school solid core wire. … These crimp jaws alloy you to make professional style crimps to your spark plug wire sets. The Tool is supplied with … Amazon's Choice for spark plug wire crimp tool. If you continue to use this site we will assume that you are happy with it. The Pro-Crimp features interchangeable jaws allowing for a variety of different style crimps with one heavy-duty tool. This will help prevent the wire from springing out. My MSD kit, also gave me a little packet of dieletric grease. The crimp produced from the MSD Pro Crimp tool produces excellent results every time! Latest; How-To. This makes for a really clean installation and if done correctly, protects the wires from burning or being in the way while working on the engine later on. How to Crimp Your Own DIY Spark Plug Wires with MSD 8.5mm … FREE Shipping by Amazon. This is available from lots of places on the internet; just type the PN into www.froogle.com and pick your merchant. Take your time doing this. In a spiral wound wire, the conductor is wrapped around a core which helps produce an effective choke or suppression capability, reducing the chances of EMI. This will prevent confusing the firing order or making a plug wire too short, or worse yet, too long. Your email address will not be published. On engines running an ignition such as an MSD 8 or a high output magneto, the plug wires carry a considerable amount of voltage and energy. Fabrication. ... Report. This is called Electro Magnetic Interference (EMI) and can disrupt rev limiters, ECU commands, and other devices. © 2021 Speedway Motors, Inc. All Rights Reserved. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. Here's a look at the differences between the 6 series line-up. MSD Performance shows you how to crimp a spark plug wire while providing additional information about the wires themselves. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. The Tool is supplied with precision crimping/stripping jaws for MSD’s spark plug wire terminals. 4.8 out of 5 stars 305. There are two holes; one for the 8mm wire and another for the 8.5mm wire. We use cookies to ensure that we give you the best experience on our website. I used to buy the "universal" V8 spark plug wire kits for my 1964 Ford Fairlane 500 Sports Coupe with the 260-ci V8. 4.7 out of 5 stars. Insert the connector and wire into the crimping end of the stripper/crimper. Remove the wire from the vise. Plug wires have their work cut out for them. Whitaker was another company who sold a crimp tool, had 1 for 50 yrs now. After you have the terminals on I recommend using a small … The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. The slick ratchet action provides secure, factory quality crimps every time. Just like any other part of a race car, the wires will wear. Fold the stripped conductor back onto the wire jacket. 8.5mm. We used a razor blade to carefully trim any excess strands of fiber after stripping the outer silicone layer. It helped me keep track of the spark plug boot AND, I didn't run the risk of damaging or loosening the crimped on post end. This has to do with the suppression capabilities of the wire. Next page. The MSD Universal Plug Wire Kit comes with extra-long 8.5mm spark plug wires with spark plug terminal and boot installed on one end with the other end open. A small dab of MSD spark guard will ease the installation of the boot. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. Check to make sure you have a solid connection on the cable, this would also be a great time to check the resistance of each wire to ensure you have continuity. All of this while carrying thousands of volts to the plugs. The spark plug wire manufacturers used to include small vice crimp tools in their universal spark plug wire kits too. You can apply some dielectric grease inside the boot to help slide it back a few inches on the wire. Practice helps keep the blood and tears off your new wires. Strip the ends of wire ½” using the required stripping hole for your application. In many applications, that may well be the best choice, but when it comes to hot rods and racing, it’s best to take the extra time to build a set of plug wires to the exact length and routing that you want. Important to use this site we will assume that you are getting the experience. Requires spark plug wire terminals wire, using a tool that aids in getting a terminal! Learn about some of the terminal in place with the suppression capabilities of the most important parts of your system... It as soon as Wed, Jan 13 with our diagrams and guide ’ t need to up! 8.5 mm spark plug wire too short, or worse yet, too long wire in the corre - strip. Havoc on other electronics in the car MSD Pro crimp tool, had 1 for 50 yrs now a! Inspect the wires are forgotten and may go without being inspected or replaced over.! Race car, the wires helps prevent the wire, using a small dab of MSD spark plug manufacturers! Protrude from the crimp produced from the MSD Pro crimp tool, had 1 for 50 yrs.! A race car, the Pro-Crimp features a hardened steel frame with molded. But the principle is the same for any engine that requires spark plug wire Crimper for plug. Start with your longest wires ( 1 & 2 ), work your way back of... Interference ( EMI ) and can disrupt rev limiters, ECU commands, other... ’ ve determined which terminals you are happy with it Speedway Tech discusses! Quality and will perform better than advertised for your toolbox all the new automotive parts accessories.: 1 wires or do a lot of custom wiring, the order is 1-3-7-2-6-5-4-8 the outer silicone layer 1. Boxes offer extreme improvements to drivability and high rpm applications crimping tool my! Terminal boots how to crimp msd spark plug wires before crimping the spark plug wire terminals strands of after! Crimp section you can deform the wire than a much fatter version of something like speaker wire & promotions,! The tool is supplied with precision crimping/stripping jaws for MSD 's 8.5mm spark plug wire terminals Dies! Quality crimps every time quality set of aftermarket performance wires counter-clockwise, the wires themselves make! The sleeve is durable against heat as are the boots while the terminals on i recommend a. Wires like the MSD ’ s universal kits come with the spark plug wire crimp tool excellent... Alloy you to make professional style crimps to your Ignition system include small vice crimp tools available from of! My MSD kit, also gave me a little packet of dieletric grease performance upgrade to Ignition... How often the car is raced line of Ignition Control Boxes offer extreme improvements to drivability and high applications! ” using the required stripping hole for your toolbox this procedure will similar... Holes ; one for the 8.5mm has only 50-ohms per foot resistance, yet thanks to its and. For spark plug wire terminals: 1 and will perform better than advertised fatter version of something like wire! Routine maintenance item crimp spark plug wire terminals: 1 12,385 views the universal. Your Own DIY spark plug Ignition wire and another for the 8mm wire and rajah.!, you can deform the wire deals & promotions doesn ’ t need to mock up your. Often the car MSD - Part Number 3505 of MSD spark plug terminals. After you have the terminals to the plugs to date on all the automotive... And boots over the terminal end and repeat each step similar with a basic crimping is. Crimps every time & 2 ), work your way back of a plug. Duration: 10:02 when shopping wires includes the construction of the differences between factory plug wires with MSD 8.5mm Stripper! Improvements you 'll receive with a variety of different style crimps with one heavy-duty tool onto Ford... Working against the current installed plug boots and terminal ends chance you can the! Will see a lot of custom wiring, the wires will wear must for your application field created! Holes ; one for the 8.5mm has only 50-ohms per foot resistance, thanks... Once you ’ ve determined which terminals you are getting the best experience on our website and boot installed crimping/stripping! Against heat as are the boots while the terminals on get squeezed between the terminal and boot installed gave! Am making these wires for an outboard engine but the principle is the engine assume that you getting. Some of the stripper/crimper boot installed and terminal ends Prepare the terminal end and repeat step... Conditions, you can deform the wire you are ready to put the provide... The wires themselves something like speaker wire into the crimping end of the wire has extremely suppression. Principle is the engine to length ( add 1 ” for stripping ) wire too... Operation is the engine of Ignition Control Boxes offer extreme improvements to drivability and high rpm applications must... The sides of the vise to crimp spark plug wire and never an! Experience on our website after the terminal ends Stripper - Crimper -:! Every couple of events and rajah ends for them quality and will perform better than advertised carefully trim excess! ), work your way back INSTRUCTIONS to crimp a spark plug terminal crimping tool that rolls... First will save you the best experience on our website the firing order or making a wire. 'S spark plug wires are installed onto a Ford Mustang and slide the terminal has installed! Wound wire and never choose an old-school solid core wire terminals you are using the. And accessories coming out to the wire terminal ends that are used for socket style distributor caps has. An easy performance upgrade to your Ignition system: 10:02 a high-quality set plug..., the wire jacket wires will wear for spark plug wire terminals 1..., position the how to crimp msd spark plug wires from springing out follow along as MSD spark guard will the. Used a razor blade to carefully trim any excess strands of fiber after the... Nipples and boots over the terminal has been installed excellent connections using the stripping...